Water Tube Boilers

Whether it is -10°F or 95°F outside, heating of air or water is always required somewhere on the MSU campus. Campus building heating and water heating is all done using steam. The facilities plant located  This is the Campus Steam Supply Pipe.at the northwest corner of campus houses four boilers that provide all of the heating required on campus. The first two boilers were installed in 1959, with the third in 1968, and the original fourth boiler in 1972. In 2004 the fourth boiler was replaced with the one in operation today. Watch the video below to see what the boiler room looks like from the inside.

Water Tube Boiler Walkthrough Video

Each of the four boilers is a "D" type water tube boiler. Each water tube boiler includes two drums connected by steam generating tubes, producing steam at 150 psig. This is the Boiler Room, seen on the left is the # 4 Boiler, the largest boiler in the facilities plant.A boiler is rated by how many pounds of steam it produces per hour. The first two boilers are rated for 35,000 lb/hr, the third is rated for 75,000 lb/hr, and the fourth boiler was originally rated for up to 90,000 lb/hr. An elevated view of the boiler room is shown in the picture at above. 

 

The boilers at MSU produce saturated steam, but many boilers are made to produce superheated steam (implying the temperature is above the boiling point).

Picture of a Superheating Drum Type Boiler [1]

If you think the paperwork you have to fill out as a student is cumbersome, consider this.  The permit acquired by Minnesota State will allow for steam production up to a total of 100 MBTUH. A MBTUH is an abbreviation for one million BTUs/hr. If the fourth boiler is to run at full capacity the campus would exceed its permit limit. However, running the boiler at only 80,000 lb/hr satisfies the campus demand and the permit requirements. Therefore, the fourth boiler was re-rated. De-rating the boiler by physically changing the spud burners (a device used to bring in fuel to the furnace) was an easier solution than applying for a new permit from the state!

Operation

The basic purpose of a boiler is to turn water into steam, in this case saturated steam. This operation sounds relatively simple but is actually more complicated. Other components and This is looking the inside the boiler steam drum, from here the steam is passed out of the boiler and into the campus supply pipes.processes such as the deaerator and economizer are necessary to help the overall operation run more efficiently. The boilers utilized on campus are of the stack drum type,